How we started our microbrewery business


How we started our microbrewery business{{}}Many people start their own business because they dream of riches, while others simply want to earn a living from something they truly love. The latter is true of Liverpool-based Grateful Dead fan John Marsden and his wife Julie (right), who set up The Melwood Beer Company in mid-2013.

"For many years I'd dreamt of running a microbrewery business with my wife, Julie. I'm passionate about beer, but I don't like the mass-produced, watery, gassy stuff you get in pubs and supermarkets.

"In March 2013 me and Julie opened The Melwood Beer Company. We make high quality beers that taste great and are totally natural – we don't use chemicals. To start the business, I used earnings from my work as a self-employed hospital operating theatre technician and Julie worked as an administrator at Alder Hey Children's Hospital.

Ideal premises

Melwood beer company{{}}"Our premises really are special. I'd mentioned to a patient that I was looking to open a microbrewery and she told me about an old dairy near her house, which until recently had been home to one of the North West's first craft breweries.

"After seeing them, we just had to have them. They were perfect, and they're in such a beautiful setting near to Knowsley Safari Park – some days you can actually see the rhinos and zebras. Our offer was accepted and as a result we started the business sooner than anticipated. It all happened so quickly.

"We fitted the place out with all the necessary tanks and equipment and worked with a brilliant local welder. We also had to source supplies, create our website and develop our branding, as well as try to win our first customers, but come the end of March our first supply of beer was ready.

"We've installed a five-barrel system, which enables us to produce up to 800 litres per brew, which is 20 casks, each containing 72 pints. We have four fermenters, which give us the capability to brew up to four times a week [ie 80 casks], providing the demand is there.

Grateful Dead

Melwood microbrewery{{}}"Music is my other great passion and I play Hammond organ in a Grateful Dead tribute band. All our beers are single malt varieties and their names are inspired mostly by bands, singers or songs.

"We do an 'Icons of Rock' series and our first was Mojo Rising [The Doors/Jim Morrison], then there was Fools Gold [The Stone Roses]. We're planning Led Zeppelin and John Lennon beers and in due course we'll produce a Grateful Dead or Jerry Garcia American ale. Julie is also working on a new ale called Knowsley Blonde. A while ago, she made a beer called Father Ted, in honour of her late father. We also produce one called Citradelic, which is very popular.

"Our branding incorporates the famous Grateful Dead lightening bolt skull logo, which was originally created by the band's soundman Owsley Stanley in the 1960s. Sadly, he died in 2011, but I emailed his family to ask permission to use the logo and they said yes.

"We plan to start selling branded clothing through our website, which will hopefully help to raise our profile. I used our home-based computer to create our website and branding and I produce all of our pump clips, stationery, labels, etc at home. As well as saving money, I enjoy doing it. I get a real buzz from seeing the pump clips in public.

Labour of love

"The name of our business is inspired by Liverpool FC's training complex, which is close to our home. Brewing beer involves a lot of hard work, but it doesn't feel like it because I love it so much. It's not like a job. Our beers are very good – the reaction so far has been brilliant – and with our passion and commitment, I'm confident our business will do well. We've just started to sell to wholesalers in Yorkshire and Greater Manchester and our sales in Merseyside continue to grow. Soon we plan to start bottling our products and selling them online, which will also boost our revenue.

"I don't know whether the business will make us rich, but I'd be happy if it generated a wage for us both. If it does make us rich, that would be the icing on the cake, but just to be able to walk into a pub and see people enjoying our beer means we've already achieved a long-held dream."

John's three top tips

  • "Base your business on something you love. That way it won't seem like work and it will drive you on when the going gets tough"
  • "Ask for help from other businesses. We've had some really useful free advice from other brewers on Merseyside – you really wouldn't believe how helpful people have been."
  • "You must set yourself apart from your competitors. Find a way to be special – that way people will buy your products rather than someone else's."

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